Repositório RCAAP

Dynamics of the interaction between body fluid and Ti cp: the influence of surface functionalization in the first stages of osseointegration

INTRODUCTION: Regenerative therapies using biomaterials require accurate information on interactions between the implanted material and the human body. To improve the process of bone regeneration it is necessary to obtain a better understanding of the influence of the surfaces on the early stages of osseointegration. This work aims to investigate the dynamic interaction between simulated body fluid (SBF) and titanium surfaces (Ti cp) immediately after their first contact. METHODS: Ti cp samples were passed through physicochemical treatments after immersion in acid solution, alkaline solution and solutions containing TiO2 and Ca2+, to obtain three different surfaces. These were characterized by electron microscopy and free energy estimates. The evaluation of the interaction with SBF was performed by measuring the dynamic contact angles after contacting the surfaces. RESULTS: The effects of SBF wettability were more significant on surfaces according to high energy estimates. A comparative analysis of the three types of surfaces showed that fluid spreading was greater in samples with greater polar components, indicating that the surface nature influences interactions in the early stages of osseointegration. CONCLUSION: The results indicate the influence of polar interactions in the dynamic wettability of the SBF. It is possible that these interactions can also influence cellular viability on surfaces. Based on these results, new experiments are being designed to improve the presented methodology as a tool for the evaluation of biomaterials without the need for in vivo experiments.

Ano

2014

Creators

Nascimento,Rodney Marcelo do Carvalho,Vanessa Rafaela de

Two and three-dimensional morphometric analysis of trabecular bone using X-ray microtomography (µCT)

INTRODUCTION: Trabecular bones have a porous microstructure and can be modeled as linear elastic solids, heterogeneous and anisotropic. In the literature, few investigations have compared the two- dimensional (2D) and three-dimensional (3D) morphometric analyses of cancellous bone. METHODS: In this investigation eighteen cylindrical samples of cancellous bone (10 mm of diameter and 20 mm of height) were obtained from six bovine head femurs, with similar values for the weight and age, of the same race and gender. The samples were harvested and freezed at - 20 °C before carrying out the microCT analysis. The CT-Analyzer software was used to measure in three directions (superior-inferior, lateral-medial and anterior-posterior) parameters such as trabecular thickness, trabecular separation, trabecular number and the eigenvalues of the fabric tensor (M). RESULTS: The Comparison of 2D and 3D analyses for the parameters: 2D (plate model) trabecular thickness, trabecular separation and trabecular number were statistically different (p = 0) showing that measurements are not similar to the 3D ones. However, 2D (rod model) trabecular thickness and 3D trabecular thickness measurements presented no significant difference (p = 0.26). The eigenvalues show that the bovine trabecular microstructure has a tendency to transverserly isotropic symmetry. DISCUSSION: The method proved to be quite interesting for the characterization of the bone structure through 3D measurements of trabecular bone morphometric parameters in the three possible directions of loading. The results show that x-ray microtomography (∝CT) is a technique of great potential for characterization and generating bone quality parameters for the diagnosis of bone metabolism diseases.

Ano

2014

Creators

Silva,Alessandro Márcio Hakme da Alves,José Marcos Silva,Orivaldo Lopes da Silva Junior,Nelson Ferreira da

Control system for continuous positive airway pressure

INTRODUCTION: Continuous Positive Airway Pressure (CPAP) is a mode of non-invasive mechanical ventilation commonly used in neonatology. The incorporation of new therapeutic and technological advances may impact the survival of very low birth weight preterm infants. However, one of the difficulties faced is the high cost of this device and its numerous add-on functions, such as Apnea Hypopnea Index (AHI), flow limitation, among others. Thus, in this study, we aim to address the design and construction of a CPAP device prototype to be used in a Neonatal Intensive Care Unit (NICU). METHODS: In order to design the experimental CPAP device with sensory instrumentation for providing data to a micro-controlled system, electro-pneumatic circuits and signal conditioning boards of sensors have been fitted to achieve optimized CPAP function with low energy consumption. While running this setup, a metrological study was carried out to evaluate the sensors' performance. The methodology employed for the study was the IDOV (Identify, Design, Optimize, and Validate) method, a variant of six sigma, to minimize the failure rates. It is expected that it works under valve activation to maintain positive pressure in the airways of the patient (neonate). RESULTS: The whole system performs satisfactorily (low noise level) for each assessed module. Additionally, it is emphasized that software development for application control has resulted in a significant improvement of hardware functions. CONCLUSION: In this work, a system that performs the CPAP function was obtained; the research has shown that, by adopting a specific purpose, it may create a better understanding of Assistive Technology.

Ano

2014

Creators

Oliveira,Mileny Ximenes Capistrano,Amilton dos Reis Rosa,Suélia de Siqueira Rodrigues Fleury Silva,José Felício Rocha,Adson Ferreira da Carvalho,Hervaldo Sampaio

Analysis of the influence of an articulated seat position for wheelchair on the pressure distribution in the gluteal region

INTRODUCTION: The present study proposes a new scientific project for the seat of a wheelchair, suggesting that, through the properties of a three plan mobile seat, the pelvis of individuals with neuromotor dysfunctions may position themselves adequately, allowing a chain effect, with innumerable benefits to the users, such as prevention of deformities, of muscle shortening, of pressure ulcers and improved functionality. In spite of innumerable wheelchair models available in market, none presents the ample properties resembling the articulated seat, allowing the pelvic alignment that is crucial for the adoption of an adequate posture. METHODS: The articulated seat was set over a ball and socket articulation made of two components, one convex that is fixed in the chair's structure and the other concave, attached to a mobile platform. The property of the articulated seat, to change the pressure distribution in the gluteal region, was tested on 34 typical individuals, without neurological injury, through a measurement system composed by 27 sensors. RESULTS: The significance of the statistic model proposed determined that the articulated seat was capable of altering the pressure distribution in the gluteal region in several positions on the frontal and sagittal planes, in healthy subjects. CONCLUSION: Despite the fact that this equipment is capable of redistributing the pressure in a seating position, future research to examine other parameters such as time of use, the use in subjects with neurological dysfunction, the angle of pelvic inclination, the criterions of indication and non-indication, inter alia, must be conducted to appropriately qualify this device.

Ano

2014

Creators

Lana,Mariana Ribeiro Volpini Silva,Paul Campos Santana Barbosa,Marcos Pinotti

Dissolved ozone in biological fluid monitored by optical device operating in the red-infrared region

INTRODUCTION: When a gas is used for therapy, often the kinetic behavior and their distribution in biological systems is not known, leading to unsatisfactory results for clinical application. The use of ozone in living organisms has been scientifically released worldwide under the name of ozone therapy. The efficacy of this technique is determined primarily by the diffusion of gas within the tissues or fluids and which determines their action in the entire target region. We propose the development of technique to monitoring the O3 dissolved in the biological fluid using an optical device operating in the red-infrared region. METHODS: The recombination of O3 in O2 enables the monitoring of the latter by the measurement of SpO2, and, based on this phenomenon, we propose to use an optical device operating in the red-infrared region to monitoring indirectly the diffusion of O3 in fluids. The system was based on optomechanical arrangement using a capsule containing fluid that was ozonated or oxygenated during the process. A pulse oximeter is a noninvasive device used for continuously measure of SpO2 resulting from the recombination of ozone. RESULTS: The measurements of SpO2 when subjected to ozone and oxygen, showed an increased rate of SpO2 function of time for both cases reaching its peak in 80s and 160s, respectively. The experimental data concerning the SpO2 saturation as a function of time can be fitted by the theoretical model, showing a good correlation between them. CONCLUSION: A technique was developed using an optical device operating in the red-infrared region to monitoring ozone dissolved in biological fluid, showing a simple and effective way to indirectly monitoring the presence of ozone in fluids.

Ano

2014

Creators

Carvalho,Henrique Cunha Melo,Milene da Silva Lima,Carlos José de Zângaro,Renato Amaro

Automatic DTI-based parcellation of the corpus callosum through the watershed transform

INTRODUCTION: Parcellation of the corpus callosum (CC) in the midsagittal cross-section of the brain is of utmost importance for the study of diffusion properties within this structure. The complexity of this operation comes from the absence of macroscopic anatomical landmarks to help in dividing the CC into different callosal areas. In this paper we propose a completely automatic method for CC parcellation using diffusion tensor imaging (DTI). METHODS: A dataset of 15 diffusion MRI volumes from normal subjects was used. For each subject, the midsagital slice was automatically detected based on the Fractional Anisotropy (FA) map. Then, segmentation of the CC in the midsgital slice was performed using the hierarchical watershed transform over a weighted FA-map. Finally, parcellation of the CC was obtained through the application of the watershed transform from chosen markers. RESULTS: Parcellation results obtained were consistent for fourteen of the fifteen subjects tested. Results were similar to the ones obtained from tractography-based methods. Tractography confirmed that the cortical regions associated with each obtained CC region were consistent with the literature. CONCLUSIONS: A completely automatic DTI-based parcellation method for the CC was designed and presented. It is not based on tractography, which makes it fast and computationally inexpensive. While most of the existing methods for parcellation of the CC determine an average behavior for the subjects based on population studies, the proposed method reflects the diffusion properties specific for each subject. Parcellation boundaries are found based on the diffusion properties within each individual CC, which makes it more reliable and less affected by differences in size and shape among subjects.

Ano

2014

Creators

Rittner,Leticia Freitas,Pedro Ferro Appenzeller,Simone Lotufo,Roberto de Alencar

Wi-Bio: management policy aimed at the establishment of networks for patient monitoring using IEEE 802.11

INTRODUCTION: Patient monitoring will tend to decline in the coming years due to a shortage of physical and human resources in hospitals. Therefore, several studies define alternatives to improve patient monitoring using wireless networks. In these studies, a wireless network is used to transfer data generated by medical sensors without interacting with the traffic in the data network of the hospital. However, this approach should be avoided because there are demands for integration between user applications and patient monitoring. Therefore, this paper defines a patient monitoring system, called Wi-Bio, directed to the establishment of IEEE 802.11 networks that allows traffic generated by user applications. METHODS: The formal validation of Wi-Bio was made through the design of Petri nets, and performance analysis was performed through simulations of the Network Simulator 2 tool. The adoption of this approach is justified by the fact that Petri nets allow verification of logical correctness of the designed systems, while simulations allow behavioral analysis of Wi-Bio in overload scenarios where many patients are monitored. RESULTS: The results confirmed the validity of the designed Petri nets and showed that Wi-Bio is able to accomplish the temporal goals imposed by medical sensors, thereby promoting efficient integration of traffic present in the data network and the patient monitoring network. CONCLUSION: As described, Wi-Bio fulfilled its objectives and motivates future studies aimed at complementing the obtained results.

Ano

2014

Creators

Souza,Vinícius Samuel Valério de Valentim,Ricardo Alexsandro de Medeiros Brandão,Gláucio Bezerra Silveira,Luiz Felipe de Queiroz Dantas,Marcel da Câmara Ribeiro Souza,Pedro Thiago Valério de

Atherosclerotic plaque characterization using plaque area variation in IVUS images during compression: a computational investigation

INTRODUCTION: The rupture of atherosclerotic plaques causes millions of death yearly. It is known that the kind of predominant tissue is associated with its dangerousness. In addition, the mechanical properties of plaques have been proved to be a good parameter to characterize the type of tissue, important information for therapeutic decisions. METHODS: Therefore, we present an alternative and simple way to discriminate tissues. The procedure relies on computing an index, the ratio of the plaque area variation of a suspecting plaque, using images acquired with vessel and plaques, pre and post-deformation, under different intraluminal pressure. Numerical phantoms of coronary cross-sections with different morphological aspects, and simulated with a range of properties, were used for evaluation. RESULTS: The outcomes provided by this index and a widely used one were compared, so as to measure their correspondence. As a result, correlations up to 99%, a strong agreement with Bland-Altman and very similar histograms between the two indices, have shown a good level of equivalence between the methods. CONCLUSION: The results demonstrated that the proposed index discriminates highly lipidic from fibro-lipidic and calcified tissues in many situations, as good as the widely used index, yet the proposed method is much simpler to be computed.

Ano

2014

Creators

Moraes,Matheus Cardoso Cardoso,Fernando Mitsuyama Furuie,Sérgio Shiguemi

Continuous positive airway pressure setups evaluated at simulated exercise conditions

INTRODUCTION: Studies have shown increases in airway opening pressure (Pao) swings and work of breathing (WOB) by different continuous positive airway pressure (CPAP) devices at rest, but few address this issue during exercise. The aim of the present work was to analyze the imposed WOB (WOBi), the apparent resistance (Rapp) and swings of Pao (deltaP) of 3 CPAP assemblies at simulated exercise conditions. METHODS: The CPAP measures were obtained from: a commercial CPAP (Assembly 1), a high flow CPAP (Assembly 2) and the parallel association of these devices (Assembly 3). In each assembly the spring-loaded positive end-expiratory pressure (PEEP) valve was set to fully opened (mode A) or at the same CPAP pressure (mode B). The exercise protocol simulation, performed manually by a calibrated syringe and a metronome, employed a respiratory frequency of 30 bpm, tidal volume of 2.7 L and inspiratory-to-expiratory ratio of 1. The setups were evaluated at CPAP settings of 5, 10 and 15 cmH2O. RESULTS: The lowest deltaP as well as Rapp and WOBi were obtained with Assembly 3 in mode A with an adjusted CPAP of 10 cmH2O (deltaP=8.1 (0.5) cmH2O, WOBi=1.4 (0.14) cmH2O/L/s, Rapp= 1.3 (0.07) J/s) showed as median (interquartile range). CONCLUSION: For the conditions studied, the best CPAP setup was obtained with mode A.

Ano

2014

Creators

Nunes,Marcelo Vieira Leão Giannella-Neto,Antonio Tavares,Frederico Caetano Jandre de Assis

Evaluation of the scattered radiation components produced in a gamma camera using Monte Carlo method

INTRODUCTION: This paper presents a simulation for evaluation of the scattered radiation components produced in a gamma camera PARK using Monte Carlo code SIMIND. It simulates a whole body study with MDP (Methylene Diphosphonate) radiopharmaceutical based on Zubal anthropomorphic phantom, with some spinal lesions. METHODS: The simulation was done by comparing 3 configurations for the detected photons. The corresponding energy spectra were obtained using Low Energy High Resolution collimator. The parameters related with the interactions and the fraction of events in the energy window, the simulated events of the spectrum and scatter events were calculated. RESULTS: The simulation confirmed that the images without influence of scattering events have a higher number of valid recorded events and it improved the statistical quality of them. A comparison among different collimators was made. The parameters and detector energy spectrum were calculated for each simulation configuration with these collimators using 99mTc. CONCLUSION: The simulation corroborated that LEHS collimator has higher sensitivity and HEHR collimator has lower sensitivity when they are used with low energy photons.

A novel method for predicting the risk of thrombosis and thromboembolism

INTRODUCTION: Thrombosis is a complex disease that is often silent and is characterized by thrombus formation within the blood vessel. It can lead to a venous obstruction in the body, severe sequelae and even death. Thrombus formation occurs when there is reduced blood flow and/or the release of procoagulant substances caused by external factors. In Brazil, the data on this pathology are still underestimated, and its incidence is approximately 0.8 cases/1000 inhabitants per year according to the literature. The aim of this study was to develop and validate a predictive method for the risk of thrombosis or thromboembolism according to various risk factors. METHODS: This is an observational and retrospective study based on a convenience sample of records. It was approved by the Institutional Review Board (IRB) of the University Mogi das Cruzes and the Heart Hospital of the São Paulo. The sample was classified according to the risk, and the assessment of concordance was performed by determining the Kappa coefficient and accuracy. RESULTS: Of the observed patients, 23 (46%) were women, and 86% were over 45 years old. The mean age of the patients was 60.8 years. Forty-eight percent of the patients underwent surgery for more than 30 minutes. In this study, the method categorized 29 (58%) patients as moderate risk, 10 as low risk and 11 as high risk. Two cases of thrombotic disease were sufficient for validation. CONCLUSION: The use of this software as a predictive method was feasible, providing fast filling, immediate scoring, flexibility and an upgrade over previous systems. The software will not substitute for diagnosis, which is a medical competence, but it may help as a warning of risk.

Ano

2014

Creators

Leite,Katia Cristina Marques,Ricardo Henrique

Computational neuroscience in perspective

No summary/description provided

Ano

2014

Creators

Almeida,Antônio-Carlos Guimarães de Rodrigues,Antônio Márcio Infantosi,Antonio Fernando Catelli

Lung disease detection using feature extraction and extreme learning machine

INTRODUCTION: The World Health Organization estimates that by 2030 the Chronic Obstructive Pulmonary Disease (COPD) will be the third leading cause of death worldwide. Computerized Tomography (CT) images of lungs comprise a number of structures that are relevant for pulmonary disease diagnosis and analysis. METHODS: In this paper, we employ the Adaptive Crisp Active Contour Models (ACACM) for lung structure segmentation. And we propose a novel method for lung disease detection based on feature extraction of ACACM segmented images within the cooccurrence statistics framework. The spatial interdependence matrix (SIM) synthesizes the structural information of lung image structures in terms of three attributes. Finally, we perform a classification experiment on this set of attributes to discriminate two types of lung diseases and health lungs. We evaluate the discrimination ability of the proposed lung image descriptors using an extreme learning machine neural network (ELMNN) comprising 4-10 neurons in the hidden layer and 3 neurons in the output layer to map each pulmonary condition. This network was trained and validated by applying a holdout procedure. RESULTS: The experimental results achieved 96% accuracy demonstrating the effectiveness of the proposed method on identifying normal lungs and diseases as COPD and fibrosis. CONCLUSION: Our results lead to conclude that the method is suitable to integrate clinical decision support systems for pulmonary screening and diagnosis.

Ano

2014

Creators

Ramalho,Geraldo Luis Bezerra Rebouças Filho,Pedro Pedrosa Medeiros,Fátima Nelsizeuma Sombra de Cortez,Paulo César

Effectiveness of ozonated water in the reprocessing of blood dialyzers

INTRODUCTION: Ozone is a potent antibacterial agent. Because ozone oxidizes organic material, it directly attacks microorganisms resulting in safe, fast and economical sterilization at low temperatures. This study evaluated the efficacy of ozonated water in the reprocessing of dialyzers obtained from a hemodialysis service in São José do Rio Preto. METHODS: A total of 23 blood dialyzers were collected at the conclusion of the morning hemodialysis shift. The equipment was collected after the maximum number of reuses, with the last disinfection performed with purified water (obtained by reverse osmosis and subsequent reverse ultrafiltration). The number and species of microorganisms in the dialyzers were evaluated before and after treatment with ozonated water. The ozonation of sterile deionized water was achieved by direct contact between the water and the ozone generating equipment. RESULTS:The mean number of microorganisms before sterilization was 1,47.10(9) colony forming units per ml (CFU/ml). After treatment with ozonated water, the number of microorganisms was 4,80.10¹ CFU/ml. CONCLUSION: Ozonated water is an effective decontaminant for most blood dialyzers.

Ano

2014

Creators

Canada,Morian Lauana Miguelão Abelan,Ursulandrea Sanches Zangaro,Renato Amaro Kozusny-Andreani,Dora Inês Yamazaki,Roseli de Fátima Custódio

Assessment of walker-assisted gait based on Principal Component Analysis and wireless inertial sensors

INTRODUCTION:This study investigates a gait research protocol to assess the impact of a walker model with forearm supports on the kinematic parameters of the lower limb during locomotion. METHODS: Thirteen healthy participants without any history of gait dysfunction were enrolled in the experimental procedure. Spatiotemporal and kinematic gait parameters were calculated by using wireless inertial sensors and analyzed with Principal Component Analysis (PCA). The PCA method was selected to achieve dimension reduction and evaluate the main effects in gait performance during walker-assisted gait. Additionally, the interaction among the variables included in each Principal Component (PCs) derived from PCA is exposed to expand the understanding of the main differences between walker-assisted and unassisted gait conditions. RESULTS:The results of the statistical analysis identified four PCs that retained 65% of the data variability. These components were associated with spatiotemporal information, knee joint, hip joint and ankle joint motion, respectively. CONCLUSION: Assisted gait by a walker model with forearm supports was characterized by slower gait, shorter steps, larger double support phase and lower body vertical acceleration when compared with normal, unassisted walking.

Ano

2014

Creators

Martins,Maria Elias,Arlindo Cifuentes,Carlos Alfonso,Manuel Frizera,Anselmo Santos,Cristina Ceres,Ramón

Digital controller design considering hardware constraints: application in a paraplegic patient

INTRODUCTION: A methodology was developed for implementing closed-loop control algorithms and for evaluating the behavior of a system, considering certain component restrictions used in laboratory implementation. METHODS: Mathematical functions representing a model of the biological system were used for knee extension/flexion movements. A Proportional Integral Derivative (PID) controller and another one using the root locus method were designed to control a patient’s leg position by applying functional electrical stimulation (FES). The controllers were simulated in Matlab and ISIS Proteus. After the simulations were performed, the codes were embedded in a microcontroller, and tests were conducted on a paraplegic volunteer. To the best of the authors’ knowledge, this is the first time that ISIS Proteus software resources have been used prior to implementing a closed-loop system designed to control the leg position of patients. RESULTS:This method obviates the application of initial controller tests directly to patients. The response obtained in the experiment with a paraplegic patient complied with the specifications set in terms of the steady-state error, the settling time, and the percentage overshoot. The proposed procedure was successfully applied for the implementation of a controller used to control the leg position of a paraplegic person by electrical muscle stimulation. CONCLUSION:The methodology presented in this manuscript can contribute to the implementation of analog and digital controllers because hardware limitations are typically not taken into account in the design of controllers.

Ano

2014

Creators

Sanches,Marcelo Augusto Assunção Gaino,Ruberlei Kozan,Renan Fernandes Teixeira,Marcelo Carvalho Minhoto Carvalho,Aparecido Augusto de Covacic,Márcio Roberto Alves,Carlos Antonio Urban,Mateus Fernandes Réu Junqueira,Marcos Vinícius Nascimento Cardim,Rodrigo Assunção,Edvaldo Gentilho Junior,Edno

Evaluation of nuclear magnetic resonance spectroscopy variability

INTRODUCTION: The intrinsically high sensitivity of Magnetic Resonance Spectroscopy (MRS) causes considerable variability in metabolite quantification. In this study, we evaluated the variability of MRS in two research centers using the same model of magnetic resonance image scanner. METHODS: Two metabolic phantoms were created to simulate magnetic resonance spectra from in vivo hippocampus. The phantoms were filled with the same basic solution containing the following metabolites: N-acetyl-aspartate, creatine, choline, glutamate, glutamine and inositol. Spectra were acquired over 15 months on 26 acquisition dates, resulting in a total of 130 spectra per center. RESULTS: The phantoms did not undergo any physical changes during the 15-month period. Temporal analysis from both centers showed mean metabolic variations of 3.7% in acquisitions on the same day and of 8.7% over the 15-month period. CONCLUSION: The low deviations demonstrated here, combined with the high specificity of Magnetic Resonance Spectroscopy, confirm that it is feasible to use this technique in multicenter studies in neuroscience research.

Ano

2014

Creators

Barreto,Felipe Rodrigues Otaduy,Maria Concepción García Salmon,Carlos Ernesto Garrido

Three-dimensional analysis of an orthodontic delta spring

INTRODUCTION: The purpose of this study was to analyze the force system, moment-force ratios (M/F) and von Mises stresses in an orthodontic delta spring using a 3D finite element model. The M/F ratio produced by an orthodontic spring is related to the different types of tooth movement that are likely to occur in the sagittal and occlusal planes. METHODS: Analyses were performed using a 3D finite element model, and a data acquisition system was used to validate the numerical results. RESULTS: Reactive forces between 0.0 and 2.0 N were observed along the x-axis, while null values were observed along the y- and z-axes. The maximum activation that ensured geometric stability and mechanical stresses below the elastic limit of the material was 10.0 mm. CONCLUSION: The results indicate that a delta spring can provide (i) uncontrolled tipping for activation of less than 1.0 mm; (ii) controlled counterclockwise tipping for activation between 1.0 and 4.5 mm; (iii) translation for activation between 4.5 and 5.0 mm; and (iv) controlled clockwise tipping in the sagittal plane for activation between 5.0 and 10.0 mm. No tooth movement was observed in the occlusal plane for the M/F ratios observed.

Ano

2014

Creators

Rodrigues,Fábio Rodrigo Mandello Borges,Paulo César Luersen,Marco Antônio Ferreira,Marcelo do Amaral

Corrosion and microstructural characterization of martensitic stainless steels submitted to industrial thermal processes for use in surgical tools

INTRODUCTION: The mechanical properties and corrosion resistance of a material are dependent on its microstructure and can be modified by phase transformation. When a phase transformation occurs in a material it usually forms at least one new phase, with physical-chemical characteristics that differ from the original phase. Moreover, most phase transformations do not occur instantly. This paper presents an evaluation of the phase transformation of martensitic stainless steels ASTM 420A and ASTM 440C when submitted to different thermal processes. METHODS: Dilatometry tests were performed with several continuous heating and cooling rates in order to obtain the profiles of the continuous heating transformation (CHT) and continuous cooling transformation (CCT) diagrams for these two types of steel. Also, the temperature ranges for the formation of the different phases (ferrite and carbides; ferrite; austenite and carbides; non-homogeneous and homogeneous austenite phases) were identified. Rockwell hardness (HRC) tests were performed on all thermally treated steels. Anodic and cathodic potential dynamic polarization measurements were carried out through immersion in enzymatic detergent as an electrolyte for different samples submitted to the thermal processes in order to select the best routes for the heat treatment and to recommend steels for the manufacture of surgical tools. RESULTS: The martensitic transformation temperature tends to increase with increasing temperature for the initiation of cooling. The 440C steel had a higher hardness value than the 420A steel at the austenitizing temperature of 1100 °C. Above the austenitizing temperature of 1100 °C, the material does not form martensite at the cooling rate used, which explains the sharp decline in the hardness values. CONCLUSION: The study reported herein achieved its proposed objectives, successfully investigating the issues and indicating solutions to the industrial problems addressed, which are frequently encountered in the manufacture of surgical instruments.

Ano

2014

Creators

Marcuci,José Renato Jatobá Souza,Elki Cristina de Camilo,Claudia Cristiane Di Lorenzo,Pedro Luiz Rollo,João Manuel Domingos de Almeida

Manufacture of custom-made cranial implants from DICOM® images using 3D printing, CAD/CAM technology and incremental sheet forming

INTRODUCTION: This work aims to pre-operatively manufacture custom-made low-cost implants and physical models (‘biomodels’) of fractured skulls. The pre-DOI: operative manufacturing of biomodels and implants allows physicians to study and plan surgery with a greater possibility of achieving the expected result. Customization contributes to both the esthetic and functional outcome of the implant because it considers the anatomy of each patient, while the low cost allows a greater number of people to potentially benefit. METHODS: From CT images of a fractured skull, a CAD model of the skull (biomodel) and a restorative implant were constructed digitally. The biomodel was then physically constructed with 3D Printing, and Incremental Sheet Forming (ISF) was used to manufacture the implant from a sheet of pure grade 2 titanium. Before cutting the implant’s final shape from a pre-formed sheet, heat treatment was performed to avoid deformations caused by residual stresses generated during the ISF process. RESULTS: A comparison of the dimensions of the implant and its respective CAD biomodel revealed geometric discrepancies that can affect both functional and aesthetic efficiency. Nevertheless, the final shape preserved symmetry between the right and left sides of the skull. Electron microscopy analysis did not indicate the presence of elements other than pure titanium. CONCLUSION: Dimensional variability can be decreased with changes in the manufacturing process (i.e., forming and cutting) and the heating ramp. Despite biomedical characteristics, there was no contamination of the implant by harmful chemical elements. 3D Printing was effective in making the biomodel, enabling pre-operative planning and improving physician-patient communication. Current results indicate that ISF is a process that can be used to obtain custom-made implants.

Ano

2014

Creators

Castelan,Jovani Schaeffer,Lirio Daleffe,Anderson Fritzen,Daniel Salvaro,Vanessa Silva,Fábio Pinto da